3D Titanium Printed OSPW Jockey Wheel Upgrade Replacement | Shimano Dura Ace R9270 Sram Red E1 Ceramic Speed Lightweight

[Made-to-order] Lead time 3 weeks

3D Titanium Printed OSPW for Shimano, Sram RD Jockey wheel

*Alternative replacement for Ceramic Speed jockey wheel

Precision print from high quality Ti material

*Bearing not included, need extract from stock jockey wheel.

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Combination:

Shimano R9270 R9170 Ceramic Speed  - 13T + 19T

Sram Red Force AXS Ceramic Speed - 15T + 19T

Sram Red eTap 11s Ceramic Speed - 17T + 17T

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Weight:

13T - 4.76g/pc

15T - 7.01g/pc

17T - 7.15g/pc

19T - 8.67g/pc

*Weight without Bearing , sleeve & cover

*Small decimal weight will have some variation depend on surface process

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Quick introduction about our 3D Ti Printing

Particle Size Distribution | Material and Performance

• The titanium alloy powder undergoes rigorous screening to ensure an optimal particle size distribution, providing uniform powder spreading and consistent part formation.
• Low oxygen content further enhances material toughness and ductility, while a dense and homogeneous microstructure improves the mechanical properties of each component.
• By optimizing the alloy composition, the parts achieve an ideal balance of strength and corrosion resistance, meeting the demands of cycling components in diverse environments.

Laser Power Density | Printing Process and Parameters

• Precise laser power density control, combined with optimized scanning strategies, ensures uniform and stable melting during each layer’s formation.
• Carefully calibrated layer thickness and spot size adjustments result in highly accurate and detailed components.
• Enhanced powder bed uniformity improves the density and quality of printed parts, establishing a solid foundation for high-performance cycling components.

Internal Porosity | Print Quality and Performance Testing

• Advanced process control minimizes internal porosity, ensuring unparalleled density throughout the parts. Residual stress is significantly reduced through process optimization, effectively mitigating potential stress concentration issues.
• Stringent mechanical property evaluations, including tensile strength and fatigue life, ensure reliability under demanding conditions.
• Surface roughness is precisely refined to meet assembly standards, enhancing both the functionality and appearance of the final product.

Multi-Laser System | Equipment and Process Improvements

• A multi-laser system enhances production efficiency, while in-situ monitoring technology dynamically adjusts printing parameters to maintain optimal melt pool conditions.
• Precise control over cooling rates results in more stable microstructures. Continuous advancements in processing stability enable consistent quality output, even for components with complex geometries, meeting both performance and aesthetic requirements.

Lightweight Design

• Using topology optimization, parts are designed to achieve lightweight structures while meeting strength requirements.
• Digital twin technology further enhances monitoring and performance evaluation, ensuring reliability and stability under demanding cycling conditions. By merging innovative design with precise manufacturing, cycling components deliver exceptional lightweight performance and meet the dual demands for strength and aesthetics in premium bike parts